Owner”s Manual and Service Guide – BCG Series BCG-SERIES SEPT 2013 OWNER’S MANUAL AND SERVICE GUIDE INDUSTRIAL ELECTRIC V
Owner’s Manual and Service Guide – BCG Series 10 INDUSTRY STANDARDS 7.3 Personnel and Burden Carrier Operator Responsibility 7.3
11 Owner’s Manual and Service Guide – BCG Series INDUSTRY STANDARDS 7.3.4 Operator Care of Personnel and Burden Carriers 7.3.4.1 Read
Owner’s Manual and Service Guide – BCG Series 12 OPERATING INSTRUCTIONS INITIAL CHECKLIST Use the following checklist to inspect and prep your ve
13 Owner’s Manual and Service Guide – BCG Series WARNING OPERATING INSTRUCTIONS To prevent unexpected vehicle movement or unauthorized use
Owner’s Manual and Service Guide – BCG Series 14 WARNING NOTE OPERATING INSTRUCTIONS 8 – Go out of Menu 1. Press CE. Press CE again to Log Off t
15 Owner’s Manual and Service Guide – BCG Series OPERATING INSTRUCTIONS Headlight / Tail-Light and Switch (Optional): Some vehicles may in
Owner’s Manual and Service Guide – BCG Series 16 OPERATING INSTRUCTIONS Horn and Horn button: The horn button is located at the top of the right
17 Owner’s Manual and Service Guide – BCG Series WARNING WARNING OPERATING INSTRUCTIONS DRIVING Follow these steps to operate your Pack Mule vehic
Owner’s Manual and Service Guide – BCG Series 18 START UP CHECKLIST FOR INDUSTRIAL TRUCKS All industrial trucks that are used within <<Co
19 Owner’s Manual and Service Guide – BCG Series MAINTENANCE INSTRUCTIONS MAINTENANCE SCHEDULE Safe trouble-free operation of your electric vehic
Owner’s Manual and Service Guide – BCG Series 2 FOREWARD UPON RECEIPT OF VEHICLE/EQUIPMENT: Please visually inspect the vehicle for any damage th
Owner’s Manual and Service Guide – BCG Series 20 WARNING CAUTION MAINTENANCE INSTRUCTIONS ROUTINE MAINTENANCE Before performing any maintenanc
21 Owner’s Manual and Service Guide – BCG Series MAINTENANCE INSTRUCTIONS 4) During shipment or prolonged storage the electrolyte levels ma
Owner’s Manual and Service Guide – BCG Series 22 WARNING MAINTENANCE INSTRUCTIONS LIFTING THE VEHICLE To prevent possible in
23 Owner’s Manual and Service Guide – BCG Series MAINTENANCE INSTRUCTIONS Rear Axle: Check fluid level in the rear axle per the recomme
Owner’s Manual and Service Guide – BCG Series 24 MAINTENANCE INSTRUCTIONS Replacing Front Tires/Wheels: To remove and repair the front tires and
25 Owner’s Manual and Service Guide – BCG Series BASIC ELECTRICAL COMPONENTS Your Pack Mule electric vehicle is purposely designed around
Owner”s Manual and Service Guide – BCG Series SPECIAL ORDER ONBOARD BATTERY CHARGER This section is included in case your unit
27 Owner’s Manual and Service Guide – BCG Series COMPONENTS - ELECTRICAL The optional charger Single-LED display, if included, would be located o
Owner’s Manual and Service Guide – BCG Series 28 COMPONENTS - ELECTRICAL STANDARD MOTOR BCG Pack Mule Vehicles have industrial towing cap
29 Owner’s Manual and Service Guide – BCG Series COMPONENTS - ELECTRICAL Controller Features Include: Interlock braking with load sensor
3 Owner’s Manual and Service Guide – BCG Series TABLE OF CONTENTS INTRODUCTION ...
Owner’s Manual and Service Guide – BCG Series 30 Use the following cleaning procedure for routine maintenance: 1) Remove power by disconne
31 Owner’s Manual and Service Guide – BCG Series COMPONENTS - ELECTRICAL Controller Wiring: Typical 1236 AC Motor Controller wiring configuratio
Owner’s Manual and Service Guide – BCG Series 32
33 Owner’s Manual and Service Guide – BCG Series COMPONENTS - ELECTRICAL Fault Codes and Troubleshooting Chart:
Owner’s Manual and Service Guide – BCG Series 34 COMPONENTS - ELECTRICAL Fault Codes and Troubleshooting Chart:
35 Owner’s Manual and Service Guide – BCG Series COMPONENTS - ELECTRICAL Fault Codes and Troubleshooting Chart:
Owner’s Manual and Service Guide – BCG Series 36 COMPONENTS - ELECTRICAL Fault Codes and Troubleshooting Chart:
37 Owner’s Manual and Service Guide – BCG Series COMPONENTS - ELECTRICAL Fault Codes and Troubleshooting Chart:
Owner’s Manual and Service Guide – BCG Series 38 COMPONENTS - ELECTRICAL Fault Codes and Troubleshooting Chart:
39 Owner’s Manual and Service Guide – BCG Series COMPONENTS - ELECTRICAL Fault Codes and Troubleshooting Chart:
Owner’s Manual and Service Guide – BCG Series 4 Battery Discharge Indicator (BDI) ...
Owner’s Manual and Service Guide – BCG Series 40 COMPONENTS - ELECTRICAL Fault Codes and Troubleshooting Chart:
41 Owner’s Manual and Service Guide – BCG Series COMPONENTS - ELECTRICAL Fault Codes and Troubleshooting Chart:
Owner’s Manual and Service Guide – BCG Series 42 COMPONENTS - ELECTRICAL Fault Codes and Troubleshooting Chart:
43 Owner’s Manual and Service Guide – BCG Series COMPONENTS - ELECTRICAL BATTERY DISCHARGE INDICATOR (BDI) The Curtis BDI (Figure 28 shows
Owner’s Manual and Service Guide – BCG Series 44 COMPONENTS - ELECTRICAL PARTS LIST – ELECTRICAL Part Part Number Key Switch, 3-position (stand
45 Owner’s Manual and Service Guide – BCG Series COMPONENTS - ELECTRICAL PARTS LIST – AVAILABLE OPTIONS Part Part Number Perma-Key Switch EV-E19
Owner’s Manual and Service Guide – BCG Series 46 COMPONENTS - MECHANICAL PARTS LIST – FRONT WHEEL STEER ASSEMBLY
47 Owner’s Manual and Service Guide – BCG Series TRANSAXLE – EPLODED VIEW
Owner’s Manual and Service Guide – BCG Series 48 HITCHES
49 Owner’s Manual and Service Guide – BCG Series PROUDLY BUILT IN THE USA Insert wiring diagram
5 Owner’s Manual and Service Guide – BCG Series INTRODUCTION Thank you for choosing a Pack Mule Industrial Electric Vehicle, proudly built by Wes
Owner’s Manual and Service Guide – BCG Series 6 SAFETY INFORMATION The responsibility of safety lies with four main groups: manufacturers, owner
7 Owner’s Manual and Service Guide – BCG Series WARNING WARNING SAFETY INFORMATION Good common sense and prudent driving practices do more t
Owner’s Manual and Service Guide – BCG Series 8 INDUSTRY STANDARDS The following text is provided as recommended by Part II, “For the User”, of
9 Owner’s Manual and Service Guide – BCG Series INDUSTRY STANDARDS 6.4.3 Maintenance and storage areas for carriers shall be properly ventilat
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